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What are Vacuum Formed Shapes?

Vacuum formed shapes are manufactured using the ceramic fiber wet-forming vacuum molding process, and can be customized into various complex shapes according to customer drawings.
Features include low thermal conductivity, lightweight, dimensional stability, and excellent thermal insulation performance. Widely used in industrial furnaces, non-ferrous metals, new energy, petrochemicals, and other fields.
Supports Custom Design
Complex Structure Forming
Low Thermal Conductivity
High Temp Resistance 1400°C

Custom Manufacturing Capabilities

Drawing-Based Manufacturing

Supports production based on customer drawings to meet various complex structural needs.

OEM / ODM Service

Provide OEM and ODM services to meet the customization needs of different customers.

Precision Machining Capability

Equipped with CNC machining, cutting, drilling and other post-processing capabilities to ensure precision.

Rapid Prototyping

Rapidly respond to proofing needs, shorten lead times, and quickly verify project requirements.

Optional Materials

Three different fiber compositions to meet different temperature ratings and performance requirements.
AES Components

Bio-soluble ceramic fiber components

  • Max Use Temp: 1260°C
  • Biodegradable: Yes
  • Typical Apps: Batteries, Petrochemicals, Heat Treatment
RCF Components

Polycrystalline mullite fiber components

  • Max Use Temp: 1260°C
  • Biodegradable: No
  • Typical Apps: Steel, Industrial Furnaces
AES Components

Bio-soluble ceramic fiber components

  • Max Use Temp: 1260°C
  • Biodegradable: Yes
  • Typical Apps: Batteries, Petrochemicals, Heat Treatment

Engineering Design Capabilities

Three different fiber compositions to meet different temperature ratings and performance requirements.
Drawing Review

Engineering team reviews drawings to optimize structural solutions.

3D Modeling

3D modeling design to ensure manufacturing feasibility.

Tolerance Control

Strict tolerance control to ensure dimensional accuracy. ±1mm tolerance control.

Engineering Support

Provide application solutions, respond within 24 hours, 48-hour proposal feedback.

OEM / ODM

Flexible customization, supports small batch / mass production. |

Customization Capability Overview

Three different fiber compositions to meet different temperature ratings and performance requirements.
Max Dimensions

1200 x 1000 mm (L x W) |

Max Thickness

300 mm | Density Range 64 - 400 kg/m³

Min Order

Supports samples Small batch production

Sample Lead Time

7 - 10 Days

Batch Delivery

2 - 4 Weeks

Typical Applications

Burner Block
Aluminum Holding Furnace Insulation
Furnace Door Sealing Component
Expansion Joint Component
Battery Thermal Protection Component
Industrial Furnace Components

Success Stories

Aluminum Holding Furnace Insulation
Industry: Non-ferrous Metals - Aluminum Client: Large Aluminum Plant in Central China Result: Heat loss reduced by 15%, Service life increased by 30% |
Aluminum Holding Furnace Insulation
Industry: Non-ferrous Metals - Aluminum Client: Large Aluminum Plant in Central China Result: Heat loss reduced by 15%, Service life increased by 30% |
Aluminum Holding Furnace Insulation
Industry: Non-ferrous Metals - Aluminum Client: Large Aluminum Plant in Central China Result: Heat loss reduced by 15%, Service life increased by 30% |

FAQ

Industry-Validated Mature Products

Long-term application verification, stable and reliable performance

Global production capacity layout, stable supply guarantee

Rich forms and specifications, meeting different application needs

Excellent Cost-Effectiveness

Ensuring performance, more cost-effective

Meets international standards and quality requirements

 

Experienced rich team, providing comprehensive technical services